Corrosion processes were evaluated for AISI 316 and AISI 1020 steels by scanning electron microscopy (SEM), atomic force microscopy (AFM) and light microscopy. Coupons were immersed in four crude oil samples with different total acid numbers (TANs) for 48 days at room temperature. The steels were also exposed to three blends (B1-B3), produced by quaternary mixtures of the oils, with lower TANs than their respective original oils. SEM micrographs showed pitting-type corrosion in most cases. AFM imaging showed drastic changes in the peak-to-peak values, topographic profiles and phase images of the AISI 1020 coupons exposed to all oils and blend B3 as compared to the unexposed steel. Defects were produced on the surface of almost all the samples exposed to naphthenic corrosion. Exposure to the oil blends reduced the extent of the naphthenic corrosion on the coupons, especially blends B1 and B2. The oil mixtures (blends) reduced corrosion.

Microscopic techniques were combined to study the influence of corrosion rate on the morphologic behavior of AISI 1020 steel specimens submitted to thermal degradation of a typical acid crude oil (total acid number (TAN) = 2.1390 mg KOH g-1 and total sulfur (S) = 0.7778 wt.%). The techniques used were light microscopy (LM), scanning electron microscopy/energy dispersive spectroscopy (SEM/EDX), atomic force microscopy (AFM) as well as Raman spectroscopy. Assays were performed in six different degradation time (t = 6, 12, 24, 36, 48 and 72 h) at 320 ºC. After the exposure of the specimens to petroleum, a reduction above 37% in the TAN after t = 72 h was observed, with a maximum corrosion rate during the first periods of degradation (t = 6 and 12 h). Correlating the TAN and corrosion rate data with the microscopic data, the images of LM, AFM, and SEM/EDX showed that after 6 h of exposure to petroleum, a passivation film was formed on the surface of the steel. This film consisted of two layers, an external one, formed of FeS, and an internal one, composed of iron oxides and oxyhydroxides. However, after 48 h of thermal degradation, this morphology was altered to a single layer of FeS coating the steel surface.